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Emmission Standards - How Much Longer Before?

Post new thread Reply to thread Railpage Australia™ Forum Index -> Locomotives and Rolling Stock
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Hendo Train Controller   Joined: Jun 11, 2006
Last Visited: Oct 7, 2008


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Posted: Mon May 12, 2008 7:46 pm
MJJA,

You make quite a vaild point about much of the issue being the need for longer/larger production runs of loco's that meet all of a companies needs. This obviously brings up the other problem for the industry in the track, structure and loading gauges and capacity of lines across the inherited networks, which brings on the need for everthing from 60 tonne loco's for Western Qld to our Hunter and Pilbara loco's.

We really have needed national standards for one set of strucutre, loading and track guages for all new work and rebuild, to increase productivity and the benefit of larger/single type loco's.

cheers,
hendo
 
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DBclass Chief Train Controller   Joined: May 29, 2006
Last Visited: Oct 5, 2008
Location: where they cant find me


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Posted: Mon May 12, 2008 8:56 pm
Well i for one believe in turbo's for a cleaner exhaust, more air has to be a good thing. Its possible that the engines dont get the kind of attention they require ie, injector servicing. However upon accelerating and drivers who like to skip notches doesnt help either, on old locos. Modern trucks engines can also have additional control systems, i think the ARG ng S class has a similar system, where by the engine will not be given any extra fuel than it can burn efficiently. So it will accelerate a little slower than most engines, preventing an excess of fuel. I read that in an article about manual versus automatic transmissions. The automatic because of the torque converter the engine is constantly powering, where as the manual cuts in and out during gear changes, and due to the control system of the engine, it does not accelerate as fast an automatic, as well as the obvious automatic advantage.



DB Class. Locomotives with attitude.

Radial bogies, the future is now.
 
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Draffa Train Controller   Joined: Apr 11, 2005
Last Visited: Oct 11, 2008


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Posted: Tue May 13, 2008 4:08 am
bulldozed wrote:
Apparently*, the technology is supposed to seal the outlet of the filter for a period of time; the engine cycle is altered and a blast of heated air is blown through the particle filter to clear it of smeg, every few thousand km's driven. Overall, it seems like a ridiculous idea - collecting the heavy particles only (which doesn't really contribute to ozone-depleting emissions anyway!), but then shooting them out every month anyway....
I was under the impression that the soot was actually incinerated during the process, rather than just 'blown out'. perhaps they're slightly different technologies, or perhaps I've misunderstood the blurb I read. Smile

Another option for locomotive fuel is Anhydrous Ammonia. It can be created from water and air, using Green electricity, and burnt in an ICE with few modifications. It needs a 'starter' fuel like Propane or Hydrogen, but in small amounts, something like 5%. The only emissions are (potable) liquid water and a small amount of NOX.
 
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Edith Chief Commissioner   Joined: Nov 11, 2004
Last Visited: Oct 11, 2008
Location: Line 1 from Porte de Vincennes bound for Bastille station


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Posted: Tue May 13, 2008 9:28 am
The smoke in a smokey exhaust is particulate matter. In trucks there are standards for how much is permitted and what size the particles can be. If a truck was as smokey as some of the locos that I have seen, then the EPA would put it off the road.

I concede that a loco usually lasts for 40 years or so, but in that time it might go through about 5 engines. I would like to see a regulatory system whereby when an engine is changed over, it goes to a 'cleaner' model with lower levels of emissions and better fuel efficiency. I do not believe that this is impossible, as we have seen it with some of the upgrades that have been done here and also that the US manufacturers are now producing the Tier 2 models.



"The future depends on what we do in the present" - Gandhi
 
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Boss Assistant Commissioner   Joined: Aug 04, 2004
Last Visited: Oct 12, 2008
Location: Caulfield Line


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Posted: Tue May 13, 2008 10:25 am
Edith wrote:
The smoke in a smokey exhaust is particulate matter. In trucks there are standards for how much is permitted and what size the particles can be. If a truck was as smokey as some of the locos that I have seen, then the EPA would put it off the road.

I concede that a loco usually lasts for 40 years or so, but in that time it might go through about 5 engines. I would like to see a regulatory system whereby when an engine is changed over, it goes to a 'cleaner' model with lower levels of emissions and better fuel efficiency. I do not believe that this is impossible, as we have seen it with some of the upgrades that have been done here and also that the US manufacturers are now producing the Tier 2 models.


This suggestion makes sense to me. Perhaps the government could give an additional tax rebate for such purchases as an encouragement.



I never make mistakes. I thought I did once, but I was mistaken.
 
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M636C Chief Commissioner   Joined: Aug 18, 2005
Last Visited: Oct 11, 2008


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Posted: Tue May 13, 2008 11:16 am
derekmorton wrote:
M636C wrote:
The old EMDs use fuel as if it were going out of fashion, but having been recently overhauled, they are quite reliable and in constant use.


Given that the (old) EMD's are 2 stroke, they will always use more fuel that a 4 stroke.

The boating world is moving away from 2 strokes because of economy and pollution.


The new EMDs (SD70 ACe) are two stroke as well, and they match the newest GE four strokes gram for gram on fuel consumption and emissions. They appear to be able to work correctly at higher ambient temperatures than the GE four strokes if the much bigger radiators on the ES44DCi units are anything to go by.

The SD40s were not anybody's idea of a good locomotive. They had one thing in their favour: they were available and relatively cheap. Being older than the railway they are running on, they aren't expected to be economical or to meet pollution requirements. They were rejected by the railway in the USA (Iowa, Chicago and Eastern) that they were being rebuilt for (by GE) as being too old! That's why they were available and cheap.

But they are hauling ore and generally do so with no trouble. They use more fuel than the GE Dash 8s but they are likely to outlast them in service, even if they are all forty years old now. They were all intended to be trailing units, but more and more of them are being fitted with air conditioners so as to be able to lead (usually just shunting and transfer).

I quoted them only because they run with a clear exhaust but wouldn't meet current exhaust emission requirements, while the NRs, for example probably still meet fairly stringent emission requirements but will fill the air with black smoke (for very short periods) when in service.

One of the reasons that the SD70ACe is so economical, even compared to other GM and EMD engines is the mechanical drive to the turbocharger at low speeds, which almost completely eliminates the air fuel mismatch that causes the black smoke in a GE. Even the SD40 has this, and while its thirst horrified BHPB, it isn't that much worse than a GE Dash 8 but is much much better than a straight blower EMD, like a Victorian X class for example. When the X class was rebuilt to XR by fitting 645E3 engines with mechanical drive to the turbochargers, it was found that the fuel economy at full load improved so much that they didn't really need to enlarge the fuel tanks despite a power increase from 2000 HP to 3000 HP.

Detroit Diesel, who built most of the small two stroke diesels in boats (sometimes called "Gray Marine", the same initials as General Motors) fiited turbochargers in tandem with the blower, and missed out on the economy gain in the EMD arrangement. Of couse it was too costly for the smaller engines. Now they are no longer made, but EMD don't look like stopping production of the 710 in the near future because it can match the best of the four strokes.

And most of the forty year old SD40s are using their original engine, or at least the original crankcase and crankshaft. Everything else is modular and replaceable and all of the parts are available from GE as well as from EMD, because the replacement market is bigger than that for GE engines. The FDL engines don't last as long because their cast crankcase will eventually crack. All the Hamersley Dash 9s have new crankcases but BHPB's much older SD40s generally have their originals.

The USA is introducing a "Tier 3" which will be retrospective for older locomotives, and EMD is demonstrating older EMD units, a GP9 and a GP40 both fitted with a 2000 HP 8 cylinder 710 which in the case of the GP40 just bolts up to the original alternator leaving fresh air where the other eight cylinders were.

Many secondary units in the USA now are "GP38s" which are GP40s (or even GP50s) with the turbocharger replaced by a roots blower and downgraded to 2000 HP. Tier 3 will stop this procedure, but EMD have provided an upgrade path for these and future conversions.

It should be noted that most of the "Gen Set" or "Truck Engine" switchers are being (at least partly) paid for by US government authorities rather than the railroads. EMD claim that the 8-710 will meet the same emission standards while outlasting several of the truck engines, resulting in lower costs in the long term. With 50 year old EMD engines still running in Australia who can doubt the longevity, if not the economics.


M636C
 
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Hendo Train Controller   Joined: Jun 11, 2006
Last Visited: Oct 7, 2008


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Posted: Tue May 13, 2008 11:57 am
Thank you M636 for the informative post. The idea GE are researching for regenerative braking and rechargeable batteries is also interesting as is the Freightliner/GE Project Genesis, whatever that may be, but I suspect it will be ther regen/battery.

Tier 3 engine replacement here in Australia, I can hear the Alco-holics keening and wailing and the kitchen draws opening now!
 
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Boss Assistant Commissioner   Joined: Aug 04, 2004
Last Visited: Oct 12, 2008
Location: Caulfield Line


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Posted: Tue May 13, 2008 12:11 pm
M636 I enjoyed reading your post on diesel engines and their development. Good to read an informed article.



I never make mistakes. I thought I did once, but I was mistaken.
 
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Edith Chief Commissioner   Joined: Nov 11, 2004
Last Visited: Oct 11, 2008
Location: Line 1 from Porte de Vincennes bound for Bastille station


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Posted: Tue May 13, 2008 3:06 pm
M636 thanks for such an informative and heartening post. Let us hope that Aussie operators get on board.



"The future depends on what we do in the present" - Gandhi
 
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M636C Chief Commissioner   Joined: Aug 18, 2005
Last Visited: Oct 11, 2008


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Posted: Tue May 13, 2008 5:22 pm
It is possible that a system using the injection of LP gas might allow the 645E3 engines to meet current or even future emission requirements. A system like this is in use on one of the IRA MZ III locomotives now but apart from seeing photographs showing the "gas" symbols on body.

The US locomotive fleet is so heavily dependent on 645E blower engines and 645E3 Turbocharged engines that if an economical add-on to meet the emission requirements can be found, it will be adopted on a large scale.

EMD would prefer to sell new engines and the locomotive builders would prefer to sell new "Gen Set" locomotives.

If this can't be done, the replacement parts market for the EMD 645 will dry up more or less overnight, since export sales are unlikely to be viable on their own.

In that case, Australia would in time follow the USA to the use of new engines, the EMD 710 and the Cummins QSK 19 and similar.

Either way, the technology would be available for Australia.

There have been relativel derogatory things said about the 80 class regarding emissions, but the 80 has the 251CE engine which uses a turbocharger suitable for a more powerful engine (the 251E of about 2600 HP) on an 2000 HP engine. If suitably maintained and driven by a moderm microprocessor controller, the 251CE should be able to meet relatively stringent emission requirements and the extra air should minimise the fuel air mismatch at acceleration.

With the demand for more powerful units, upgrading to a full 251E with steel capped pistons might give 2500 HP while retaining reliable operation.

The 80 class have been the locomotives that PN (and Freight Corp before them) have given the least maintenance attention but a couple were recently overhauled when things were getting tight.

Coote now have a fleet of these that might be overhauled and upgraded if the demand is there, and Coote's subsidiary GTSA in Maddington, WA have the ability to fully overhaul the 251 engines to whatever standard they want.

The 251 was always economical on fuel, and the LP gas injection system was tested on a 44, with claimed good results. These could help support the smaller operators for some time, again if the demand is there.

PN's withdrawal from grain traffic might provide jobs for a number of 80 class, if (or when) the drought ends.

M636C
 
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